Showing posts with label build. Show all posts
Showing posts with label build. Show all posts

Saturday, 18 June 2016

Pike Peak International Hillclimb

I write this from 30,000 feet over Michigan en route to Dever, Colorado. Thank fuck I have been doing some running in the last few months as training for this adventure. I almost missed my flight in London yesterday evening... had to run a long way to the gate. Same thing happened this morning for my flight form Toronto... a 1km run to the plane to get there as they're closing the doors. Not the start I wanted... but... adds to the excitement I guess... and keeps me fit...

I'll get to Denver and meet Ant at the airport, we'll get a taxi downtown to pickup a u-haul van. Then head out to Newbold's Motorbike Shop to meet Travis and the Big Red Duck. If you haven't guessed by now - I'm going to do the Pikes Peak Hillclimb.


The prep for this little adventure started late last year. As with all my adventures, it started as a half-baked idea, not particularly well thought through. I had heard about this legendary event years back - on my first Manx Grand Prix campaign back in 2005. At the birth of YouTube I'd occasionally look it up and gawp at the on-board footage. Then a few years later I started racing Dirttrack and got to know of and then meet a Pikes Peak legend – Travis Newbold. The last few years I've been keenly following the event.

I'm a bad spectator – I see something... and I want to do it. I saw the online footage and some of the live streamed coverage... and I wanted to do it. Last year, I lived my TT dreams. As a competitor, I have now hung up my Isle of Man leathers - TT 2015 Lightweight will be my last race on the TT Mountain Course.

The end of an epic quest - going up the return road after the Lightweight TT race... I had tears in my eyes...

Racing on the Isle of Man is a massive undertaking and with no IOM campaign in 2016 I have space to do something else, Pike Peak International Hillclimb was on top of the list. Besides, I had the perfect bike for it, my TT Triumph Daytona 675 was the weapon of choice. Torque, power, setup – she was built for the roads.

Come January, time to get my entry in. I then discover that the entries have been limited to only 33 for motorcycles and that only bikes with OEM flat handlebars are eligible to compete. I had 4 race bikes in my garage... all tools for the job... but none had OEM flat handlebars. Retro-fitting was not allowed. Bollocks!

Ok... no problem. I have a bike that with a bit of prep would be eligible. My old Ducati Monster. She was a bit old and certainly no race machine... but the basics were there. In the nick of time I got my many-page entry in,selling why I should be one of the 33 on my old Italian machine.

Spring training on the old Monster in the mountain passes around home in Austria
It worked... they accepted my entry and sent me an 'Invitation to Compete'. Whooohooo! We were in!

By then, I had a chance to look at it in more detail. The number to prep my Monster started to run into the thousands. As I learned with my Classic TT Ducati 888: that's Ducatis for you. Even after many wads of cashola, she would still be a comparatively low-power, low-spec machine in my class. I also got some quotes to ship her to the US and back. Getting her out wasn't so bad... but getting her back is where they sting you. I started looking at other options. I gave Travis a call.

Travis is a local Colorado Pikes Peak legend. He's been competing at the event for many years, from when half of the course was dirt. Over time they have paved (tarred) all of the course... since 2011 it is paved all the way. Travis has many podium finishes and even a class record on bikes that he puts together with very little budget in his workshop. The man is a talented rider with many other wins and championships in enduros, desert racing, dirttracking and just about anything on two wheels. He certainly knows his way around Pikes Peak and can build a bike!

!

 On his way to another podium in 2014.

I'd also been in touch with a Brit PPIHC competitor from last year – Neal Catling. I actually raced against Neal in years past in the Ducati Desmo Due series. The first thing Neal told me about PPIHC was that the organisation/race admin was very amateur – crap at best. Neal didn't have a good time of it – problems with his Ducati 848 eventually ending in the gearbox munching itself a mile in from the start. Neal gave me some good tips and advice... and confirmed the horrendous cost of getting a bike from the UK to Colorado and back. My Monster was at home in Austria... add another 1000 and a whole lotta ball-ache to the bill!

Travis had a fantastic PPIHC in 2015 riding a bike that he hadn't built himself for the first time. He piloted the brutally beautiful Ronin to 2nd place in the Heavyweight class. A brilliant result on an unconventional, undeveloped bike built by a few enthusiasts against a factory Honda team. Travis made a few comments on the crap organisation of the event and some prick of a reporter made it all very public. As a result, the PPIHC organisers have banned Travis form competing in 2016 - it's a bit pathetic really.
 Travis on the Ronin...

Spectacular!

Anyway... I asked Travis if he'd be up for building a bike for me for this year's event. “Hell, yeah!” was his response. He was totally up for it! He'd got me in touch with Bryan and the guys at Imperial Sportbikes in Denver - they were on-board too! Within a week they had and found a bike for me. My first choice was a late model Aprilia Tuono V4 – a good-looking, Italian-machismo, sportsbike-killing, flat-barred weapon. But, they're quite rare in the US... especially around Colorado. However, Bryan did find me a 2012 Ducati Multistrada 1200s. Only 4 bikes have ever gone sub 10 minutes for the Hillclimb... 3 of those are Multistrada 1200s. We couldn't be too far wrong.

I set about getting my entry changed. Unfortunately... change of bike meant a complete new entry... and a nice little fee on that too. I got all the paperwork done again and paid my monies. Relieved when they accepted my entry a few days later. We were go!

I bought the bike based on Bryan's description and a few pics and set about planning the build and prep. Bryan had been brilliant and helped out with all the parts. Just remove the road gear, an exhaust, fuelling unit (to get her running sweet at altitude), bars n grips, chain n sprockets, new brake-pads, I got some foot-peg risers in my luggage, some new tyres and that's it. She's only got to do a few practice sessions and then the 12 mile run from the bottom of Pikes Peak to the top – once. No TT Mountain Course bullet-proof prep for her.

 Travis picks up the big girl...


A few weeks later all the bits arrived, Travis picked her up and started pulling things off her to lean her up. She was a bit overweight - that standard exhaust was a mahoosive lump of under-performance. The full Titanium exhaust liberates power and adds lightness. Nice! Travis has been building her around his customer bike commitments at his busiest time of the year. A few days ago Travis had her back with Bryan on the dyno to get her fuelled for the altitude. We're running an Autotune unit as well to help adjust the fuelling as we climb nearly 5000 feet in around 11 minutes.

A big can!

 Trining some weight...

Braaap! Braaap!

It's been kinda weird... a bit surreal. Not having a bike in my garage and spending endless late nights and weekends building and prepping. Is this what being a factory racer feels like? In a few hours I'll be able to touch and sit on the Big Red Duck – it will be real. Oh boy... I can't wait!


Friday, 22 May 2015

Nose to the Grindstone



Home from Mallory on Thursday night, unloaded the bikes, ate and started finishing work on the Triumph again... I only lasted till midnight. I was cream-crackered. I had to get both bikes pretty much ready to roll down Bray Hill by Sunday night as I was travelling for work early on Monday until the night before our ferry to the Isle of Man in 10 days time.

Those lovely WalterMoto rear-sets don't have an exhaust hangar on them... maybe I got the wrong ones. Not much I could do about it than make my own exhaust hangar...

A bit rough... but strong... up for the job and done.

Can't even see it hidden behind the rear-set...

Up early on Sat to pickup a delivery at the post-office and run a few errands before getting back to work on the Triumph. JT had done a fantastic job getting the bike this far in such a short space of time. It's the details that make the difference... and these are the details that take to most time to get right. It's got to be right.

Replaced those horrible after-market brake reservoirs with standard items on a 'TT' mounting

Paintwork: Steve at MTS Classics was going to do my paintwork... a professional 2-pack job that will make the bike pop. Bad timing... Steve was away racing at Anglesey for the weekend and I had to get it done on the weekend to get some of the other finishes and prep done. Almost all my race bikes in the past have had a rattle-can paint job... not as durable or shiny as a pro job... but will still look good at 100mph. I got rattling.

Using nature's spray booth. A challenge in the bright sunlight, a breeze... loads of dust and insects sticking to the wet paint. We like a challenge.

My drying cabinet...

I spent most of Saturday on the fairings; prepping, priming, masking, color and then a few clear coats of lacquer. Between the painting I did the little jobs. It was pretty much non-stop till I ran out of lacquer after about 8 hours. I'm no pro and it was all done in such a short space of time... so we had a few runs, bleeds and finger marks. I just hope it doesn't look like crap after a week of being pelted with stones in practice. I've ordered some helicopter tape for the leading edges that help with that.

Beautifully simple - a kit race loom, lithium battery and Bazzaz fuelling module strapped in with care and attention to detail by JT.

I wired in the rain rain light and switch...

I kept going on the other stuff till 1 in the morning. A few hours sleep then back on the job early on Sunday. At Halfords as they open the doors for more lacquer... then back to finishing it all off. By 16h00 I still had a list of things to do, but these could be managed on the Isle.

I got cracking on prepping the wee bike - the KMR. Check, prep, oil change and some clutch steels for adjustment (I felt some clutch slip on track). Still stuff to do (like new tyres and sponsor decals), but things that we can do in about 2 hours on the Isle.

More precision detail - this time on the KMR. A custom clutch setup by Ryan Farquhar carrying additional plates to handle the extra power of the wee 650 twin. About  30% more than standard. Check out that beautiful billet clutch basket.. a billet engine cover spacer too. Proper!
Dinner, pack the spares, pack the tool box, make lists, lots of lists. By midnight my head hits the pillow for a few hours kip before being up at 04h00 to travel for work. A serious lack of sleep... my hands, arms and back aching from the work that I'm not accustomed to. All goot conditioning for the TT. I can catch up on the sleep over the next week.

I love lists. 

It's been a big push, but the bikes are pretty much there... just a few hours more on each when were on the Isle and we're ready to rock 'n roll. Bring on some rest and sleep over the next 9 days...


Starting to look good :-)

Friday, 15 May 2015

Burnin' the Midnight Oil




Yesterday afternoon I headed up to John Trigger to help get the triumph ready for a test 'shake-down' at Mallory park today. At nearly 01h00 this morning we finished. I loaded the bike up and headed home for a few hours kip before loading up my gear and the KMR Kawasaki then heading back up to Mallory Park.

With all the work JT needed to do to the bike, it was always going to be tight... but JT has done an awesome job. A few weeks ago she was a tourer with a sat-nav holder and all the Triumph catalog crap on it. Now she's a bit closer to being a proper TT machine.


JT is probably the countries best Triumph tuner (Kawasaki and BMW too). His bikes won a TT and finished first and second in the British championship last year (Smiths Truimph). It wasn't his first British championship either. He isthe Triumph factory tuner. Pedigree. .

He built up most of the chassis and breathed some magic on the girl. She's making good power now and the delivery is as linear as a big vee twin. Beautiful! I still have a bit to do to finish her off... but in the wee hours of the morning, she was ready for some on-track testing.


Sunday, 26 April 2015

KMR in da Hoose

The Supersport build is in good hands and progressing on schedule. Maxton finished re-valving and setting up the forks and the made-to-order GP10 shock last week. Loads of parts have been ordered and most have been delivered. John Trigger will start the engine work this coming week :-)

I have been away for work a lot in the last few weeks. Super-grateful to have some work... but does make the TT prep more challenging. Last weekend I was home for a few hours and took the opportunity to pick-up the Lightweight bike. A KMR Kawasaki - it's a proper piece of kit. I only had time to collect it and then spend 45 minutes oogling it in the garage. Next weekend the TT prep for this week bike starts.


The KMR is built by Ryan Farquhar - who has won more Irish Road races than even Joey Dunlop. A true gent and great guy... this is the 12th KMR to come form his fabled workshop. It was the bike Jeremy McWilliams rode at the NW200 in 2013. Last year it was piloted to a brilliant 4th place by my friend Warren Verwey at the ManxGP. Warren did a fastest lap of 110mph... on a little 650 twin - that's cookin!

Warren at the ManxGP 2014 - 4th place on only his second visit to the Isle

Over the autumn, as my TT plans were coming together, I was going to build a Kawasaki ER-6 TT bike. I spent about 2 hours with this bike in Cotober... fairings off and took loads of photos and measurements. I wanted to understand what makes a KMR one of the best Lightweight bikes out there. It's a proper bike... built for the roads by someone who knows.


There is no way I could have built a bike as good. It would have cost me more and I would have ended up with something that still needed to be developed. This bike a fit for purpose... and it's ready to go. Thanks for your patience Warren :-)

Just a few days prep in the garage and she'll be ready to roll down Bray Hill. Man, I can't wait to hold this baby flat out down Glencrutchery there!

Thursday, 16 April 2015

Triumph Build Starts

A few weeks ago I picked up what is to become the TT Supersport bike. A 2014 Triumph Daytona 675R road bike from Jack Lilley's in Ashford.



The guys at Jack Lilley gave me an old, dented tank with the bike... I took it down to my friend Steve at MTS Classics and got to work modifying it for more capacity....

Steve's magic blaster cleans in seconds!

I went back a few days later - Steve had smoothed out the kinked dent on the corner of the tank. No bodyfiller needed - a master craftsman!

He's also tack welded to tank bottom in place for a fitting...

Neil, Andy and Steve - preparing his twin-engined classic slideycar for racing on the weekend...

...got to give it a test run in the yard! 

The Triumph was owned by a London wanker (...I mean banker) and had the whole Triumph aftermarket catalog thrown at it. The Satnav holder kept on hitting my helmet when I was tucked in and the heated grips were so fat my hands ached after 10 minutes.

Most of it tat and bling. Crap that doesn't enhance the looks or make it go faster. What a waste of cash. Easy come, easy go I guess.

I started stripping it down last week - this is neat... a few bolts  and wiring clips and the whole nose piece comes off. I like.

There is so much to do to the bike to turn it into a TT racer... it took me two evenings just taking things off... still got a long way to go...

 
... a few kilograms of stuff. Most of it crap.

Fairings and bigger pieces.

On Friday evening I dropped the bike off with John Trigger at JT Engine Developments. He's going to help with the build while I am away for work... and he's also going to breathe some magic on the engine. We spent 3 hours going over everything on the bike. JT is meticulous - I think it's in good hands :-)

Here's a 675R build he's almost finished... a work of art!


I've been sourcing the long list of go-fast parts for the last two weeks... John is sourcing a whole lot too. This is the longest wait for the build... and also where the highest risk is - people and suppliers letting one down. I sure as heck hope it all comes together!

Sunday, 22 February 2015

I Does Sum Fabricashins

After a few years, the temporary exhaust hangar had become permanent... and was a bit hideous...


Time for some remodelling...



... and adding some lightness...




...aaaaaah. Much better!


Thursday, 19 February 2015

Workin on Candy

Between travel for work, spending time with my gorgeous wife in Austria and repairing my boiler, I've been working a lot on Candy over the last few weeks...

Now wearing those forged OZ beauties (wheels) from the 2003 RSV I campaigned at the Manx GP 2012, 13 & 14. Forged ally OZs are a little lighter than the cast magnesium PVMs she had on before. Every bit counts!

 She looks damn fine without her clothes on... apparently, when the Aprilia RSV was launched in 1998, the Italians revealed the bike without fairings... most of the journalists just didn't get it. The evolution into the Tuono was a sinch - she's neat 'n tidy... everything tucked away.

Tired fairings... peppered by two Manx GPs and a number of short circuit races...

A few hours sanding them down... next a lick of 2-pack paint from my friend Steve at MTS Classics

A month after ordering it, this lovely arrived from Omnia Racing in Italy - they're helping me out too... check them out... they've got top quality stuff.

Adjustable ratio - sweet!

New bar and brake setup... just got to get some fluid in it.